A new product from Mostostal Siedlce Sp. z o.o.!

Platform gratings with a tear plate cover — the so-called GRATE-CHECK

Grate-Check gratings are a combination of a platform grating and a tear plate. They are used in facilities where leakproof and light weight floor is needed. Both welded and pressed gratings can be used for this type of product. Merging grating and a tear plate is carried out by welding.

Grate-check characteristics:
  • Increased load-bearing capacity by 65% compared to the grating itself
  • Possibility to use fewer supports
  • Leakproof floor
  • Anti-sliping properties

Suggested types of gratings/load bearing bars and thickness of metal sheets:

X4KOZ/34.3×76.2 Bearing bar: 25×2, 25×3, 30×2, 30×2, 40×2, 40×3
X5KOP/33.3×66.6 Bearing bar: 25×2, 25×3, 30×2, 30×2, 40×2, 40×3
Tearplate 3 mm

Photos

Load table:

Pressed grating X4 KOZ/34×50

bearing bar L/200 = 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10
tp = 34 mm 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
25×2 Fv kN/m2 62,34 43,29 31,81 24,35 19,24 15,59 12,88 10,82 9,22 7,95 6,93 6,09 5,39 4,81 4,32 3,90
fFv mm 0,89 1,28 1,74 2,27 2,87 3,55 4,29 5,11 6,00 6,96 7,99 9,09 10,26 11,50 12,81 14,20
Fp kN 5,22 4,18 3,48 2,98 2,61 2,32 2,09 1,90 1,74 1,61 1,49 1,39 1,31 1,23 1,16 1,10
fFp mm 0,82 1,16 1,56 2,02 2,53 3,10 3,72 4,40 5,14 5,93 6,79 7,69 8,66 9,68 10,76 11,90
30×2 Fv kN/m2 86,31 59,94 44,04 33,72 26,64 21,58 17,83 14,98 12,77 11,01 9,59 8,43 7,47 6,66 5,98 5,39
fFv mm 0,77 1,10 1,50 1,96 2,48 3,06 3,70 4,41 5,17 6,00 6,89 7,84 8,85 9,92 11,05 12,24
Fp kN 7,23 5,78 4,82 4,13 3,61 3,21 2,89 2,63 2,41 2,22 2,07 1,93 1,81 1,70 1,61 1,52
fFp mm 0,71 1,00 1,35 1,74 2,18 2,67 3,21 3,80 4,43 5,12 5,85 6,64 7,47 8,35 9,28 10,26
40×2 Fv kN/m2 144,78 100,54 73,87 56,55 44,68 36,19 29,91 25,13 21,42 18,47 16,09 14,14 12,52 11,17 10,03 9,05
fFv mm 0,61 0,87 1,19 1,55 1,96 2,42 2,93 3,49 4,10 4,75 5,46 6,21 7,01 7,86 8,75 9,70
Fp kN 12,13 9,70 8,08 6,93 6,06 5,39 4,85 4,41 4,04 3,73 3,46 3,23 3,03 2,85 2,69 2,55
fFp mm 0,56 0,80 1,07 1,38 1,73 2,11 2,54 3,01 3,51 4,05 4,64 5,26 5,92 6,61 7,35 8,13
25×3 Fv kN/m2 89,28 62,00 45,55 34,88 27,56 22,32 18,45 15,50 13,21 11,39 9,92 8,72 7,72 6,89 6,18 5,58
fFv mm 0,94 1,36 1,85 2,42 3,06 3,78 4,57 5,44 6,39 7,41 8,50 9,67 10,92 12,24 13,64 15,11
Fp kN 7,48 5,98 4,98 4,27 3,74 3,32 2,99 2,72 2,49 2,30 2,14 1,99 1,87 1,76 1,66 1,57
fFp mm 0,88 1,24 1,66 2,15 2,69 3,29 3,96 4,69 5,47 6,32 7,22 8,19 9,22 10,31 11,46 12,66
30×3 Fv kN/m2 123,12 85,50 62,81 48,09 38,00 30,78 25,44 21,37 18,21 15,70 13,68 12,02 10,65 9,50 8,53 7,69
fFv mm 0,82 1,18 1,60 2,09 2,65 3,27 3,96 4,71 5,53 6,41 7,36 8,37 9,45 10,59 11,80 13,08
Fp kN 10,31 8,25 6,87 5,89 5,16 4,58 4,12 3,75 3,44 3,17 2,95 2,75 2,58 2,43 2,29 2,17
fFp mm 0,76 1,07 1,44 1,86 2,33 2,85 3,43 4,05 4,73 5,47 6,25 7,09 7,98 8,92 9,91 10,96
40×3 Fv kN/m2 205,11 142,44 104,65 80,12 63,31 51,28 42,38 35,61 30,34 26,16 22,79 20,03 17,74 15,83 14,20 12,82
fFv mm 0,65 0,94 1,27 1,66 2,11 2,60 3,15 3,75 4,40 5,10 5,85 6,66 7,52 8,43 9,39 10,40
Fp kN 17,18 13,74 11,45 9,82 8,59 7,63 6,87 6,25 5,73 5,29 4,91 4,58 4,29 4,04 3,82 3,62
fFp mm 0,60 0,85 1,14 1,48 1,85 2,27 2,73 3,23 3,77 4,35 4,97 5,64 6,35 7,10 7,89 8,72

Pressed grating X7 KOP /33,6×66

bearing bar L/200 = 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10
tp = 33.3 mm 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
25×2 Fv kN/m2 63,52 44,11 32,41 24,81 19,60 15,88 13,12 11,03 9,40 8,10 7,06 6,20 5,49 4,90 4,40 3,97
fFv mm 0,89 1,28 1,74 2,28 2,88 3,56 4,31 5,13 6,02 6,98 8,01 9,11 10,29 11,53 12,85 14,24
Fp kN 5,29 4,23 3,53 3,02 2,65 2,35 2,12 1,92 1,76 1,63 1,51 1,41 1,32 1,25 1,18 1,11
fFp mm 0,83 1,17 1,57 2,02 2,53 3,10 3,73 4,41 5,15 5,95 6,81 7,72 8,69 9,71 10,79 11,93
30×2 Fv kN/m2 87,92 61,06 44,86 34,34 27,14 21,98 18,17 15,26 13,01 11,21 9,77 8,59 7,61 6,78 6,09 5,50
fFv mm 0,77 1,11 1,50 1,97 2,49 3,07 3,72 4,42 5,19 6,02 6,91 7,86 8,87 9,95 11,08 12,28
Fp kN 7,33 5,86 4,88 4,19 3,66 3,26 2,93 2,66 2,44 2,25 2,09 1,95 1,83 1,72 1,63 1,54
fFp mm 0,71 1,01 1,35 1,74 2,19 2,68 3,22 3,81 4,45 5,13 5,87 6,66 7,49 8,38 9,31 10,29
40×2 Fv kN/m2 147,43 102,38 75,22 57,59 45,50 36,86 30,46 25,60 21,81 18,80 16,38 14,40 12,75 11,38 10,21 9,21
fFv mm 0,61 0,88 1,19 1,56 1,97 2,43 2,94 3,50 4,11 4,77 5,47 6,23 7,03 7,88 8,78 9,73
Fp kN 12,28 9,83 8,19 7,02 6,14 5,46 4,91 4,47 4,09 3,78 3,51 3,28 3,07 2,89 2,73 2,59
fFp mm 0,56 0,80 1,07 1,38 1,73 2,12 2,55 3,02 3,52 4,07 4,65 5,27 5,94 6,64 7,38 8,16
25×3 Fv kN/m2 90,92 63,14 46,39 35,51 28,06 22,73 18,78 15,78 13,45 11,60 10,10 8,88 7,86 7,02 6,30 5,68
fFv mm 0,95 1,36 1,86 2,43 3,07 3,79 4,59 5,46 6,41 7,43 8,53 9,71 10,96 12,28 13,69 15,17
Fp kN 7,57 6,06 5,05 4,33 3,79 3,37 3,03 2,75 2,52 2,33 2,16 2,02 1,89 1,78 1,68 1,59
fFp mm 0,88 1,24 1,67 2,15 2,70 3,31 3,97 4,70 5,49 6,34 7,25 8,22 9,25 10,34 11,50 12,71
30×3 Fv kN/m2 125,34 87,04 63,95 48,96 38,69 31,34 25,90 21,76 18,54 15,99 13,93 12,24 10,84 9,67 8,68 7,83
fFv mm 0,82 1,18 1,61 2,10 2,66 3,28 3,97 4,73 5,55 6,43 7,38 8,40 9,48 10,63 11,85 13,13
Fp kN 10,44 8,35 6,96 5,97 5,22 4,64 4,18 3,80 3,48 3,21 2,98 2,78 2,61 2,46 2,32 2,20
fFp mm 0,76 1,08 1,44 1,86 2,34 2,86 3,44 4,07 4,75 5,49 6,27 7,11 8,01 8,95 9,95 11,00
40×3 Fv kN/m2 208,75 144,97 106,51 81,54 64,43 52,19 43,13 36,24 30,88 26,63 23,19 20,39 18,06 16,11 14,46 13,05
fFv mm 0,65 0,94 1,28 1,67 2,11 2,61 3,16 3,76 4,41 5,12 5,87 6,68 7,54 8,46 9,42 10,44
Fp kN 17,39 13,91 11,59 9,94 8,70 7,73 6,96 6,32 5,80 5,35 4,97 4,64 4,35 4,09 3,86 3,66
fFp mm 0,61 0,86 1,15 1,48 1,86 2,28 2,74 3,24 3,78 4,36 4,99 5,66 6,37 7,12 7,92 8,75

Key for the table:

The elastic deflection from the point load concentrated Fp = 1,5 kN equally distributed on 200×200 mm area in any point of the grate-check does not exceed L/200 and 4 mm. Additional tension from the load Fp = 1,5 x 1,5 kN < 235 Mpa
The elastic deflection from the point load concentrated Fp = 1,5 kN equally distributed on 200×200 mm area does not exceed L/200. Additional tension from the load Fp = 1,5 x 1,5 kN < 235 Mpa.
The elastic deflection from the continuous load equally distributed, Fv = 5 kN/m2 does not exceed 4mm. Additional tension from the load Fv = 1,5 x 5 kN/m2 < 235 Mpa
The elastic deflection from the continuous load equally distributed, Fv = 5 kN/m2 does not exceed L/200 Additional tension from the load Fv = 1,5 x 5 kN/m2 < 235 Mpa

Grate-check fastening

Threaded pin S-BT-GF + Mounting flange X-FCM-F (hot-dip galvanized)
Threaded pin S-BT-GR + Fastening flange X-FCM-R (stainless steel)
Self-tapping screw according to DIN 7500 M G16, D01, E01, E14 according to the Mostostal Siedlce grating fastening catalog
The authors of the GRATE-CHECK system are:
dr inż. Bartosz Grzeszykowski
dr inż. Paweł Kawecki
from Biuro Inżynierskie Mostostal.
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